Software and hardware we already own
Two things you can buy from us as products rather than as a project: the digital tools we build plant models with, and the equipment we design and manufacture ourselves.
Six ways we put plant data to work
Each of these started as something we needed on a project and was then hardened into a product. None of them is sold as a platform you have to adopt wholesale.
Meltshop simulator
A high-fidelity control room simulator for operator training. New operators learn the sequence, the alarms and the recovery procedures without a real heat at stake, and existing crews can rehearse abnormal conditions that nobody wants to practise on live plant.
Smart plant suite
The analytics layer: specific energy per tonne, CO2 tracking, intensity KPIs, alloy recovery prediction and heat loss calculation, all fed from the plant historian rather than from spreadsheets.
Digital twin
A plant-level simulation that reproduces melt shop thermal and metallurgical behaviour, used to validate a design before execution and to answer operating questions afterwards.
CFD & FEA centre
Numerical validation as a service: furnace gas flow, fume extraction, combustion and arc behaviour by CFD; structural and thermal finite-element analysis for critical components.
3D scan & industrialize
Laser scanning of what is actually installed, turned into a model you can engineer against. The same route takes a worn part with no drawings through to a manufacturable replacement.
Remote operations centre
A process data connection to our engineers for real-time monitoring, alarm trend analysis and remote troubleshooting on furnace, ladle furnace, caster and injection systems.
Twenty-four machines, engineered in-house
Steelmaking, casting, aluminium, environmental and handling equipment, designed to our own drawings, pre-assembled and tested before it leaves the works.
Want one of these on your plant?
Tell us the duty, the layout and the cycle. We will tell you what needs to change to make it fit.