Every discipline under one technical baseline
Process, electrical, civil and integration in one team, so the interfaces between them are ours to resolve rather than yours to chase.
Split a plant across four engineering firms and you create three boundaries where information is lost. The pipe rack gets designed to a load case nobody updated. The cable schedule assumes a motor that changed size. Each gap is small, and together they are most of what goes wrong on site.
We keep the disciplines in one office working to a single technical baseline. Scope, interfaces and documentation are closed before a deliverable is issued, and the traceability holds from concept through commissioning.
Inside the scope
Process & balance of plant
Process design for EAF, LF, VD/VOD and secondary metallurgy; mass and energy balance; fume treatment; utilities; water treatment and slag handling; HAZOP and safety instrumented systems.
Electrical & I&C
Power supply studies, MV/LV distribution, MCC design, cable routing, ATEX/DSEAR area classification, EMC studies for arc furnace interference, and energy management to ISO 50001.
Civil & structural
Melt shop buildings to 40 m span with double crane runways, foundations for furnace vessels and transformers, pipe racks, utility tunnels and seismic design to Eurocode 8.
Plant integration & FEED
Multidisciplinary coordination, interface management, scope definition and the technical baseline that keeps the other three disciplines coherent.
Where we have done it
A 150 M EUR civil and structural scope for an integrated melt shop complex in the Middle East. Tata Steel ULC: full balance-of-plant and cooling engineering. Tata Steel Port Talbot: electrical and detail wiring design for EAF, LF and Consteel, with platforms and piping. Frisa (Mexico, 2024): basic and detail engineering of a material handling system across mechanical, electrical, automation and structural.
Is this the piece you are missing?
Send us the plant, the constraint and the timeline. You will get an engineer's answer, not a brochure.